Tag Archives: biocharproject.org

Adam retort biochar kiln community firing at biochar project

Adam Retort community kiln firing 29th of Feb 2012 report.

Captured partly on video and temperatures were recorded so folks can see what was going on. I will try and be as neutral as possible in my critique of the days event. : )

An Introduction to the Adam retort.

The Adam retort community biochar kiln project idea was created from the wishes of the late Geoff Moxham (Australia’s Grand Daddy of Biochar). He once won a Grant to create such a project and you can view his grant here.

This is the second time this Adam retort biochar retort has been fired properly. See the first report here.

The Adam retort Biochar kiln is a technology better suited for the third world as it takes a lot of man hours to fill / Unload / maintain the fire / Build.

However it is a great tool to learn about retorts on.

Our goal at biochar project is to create biochar as friendly to the environment as we can get it. This includes using waste biomass instead of living trees and making sure it is atmosphere friendly in relation to emissions, and of course that we make sure the charcoal produced is destined for the earth and soils rather that as fuel.

Apparently the Adam retort biochar kiln we have is not created exactly to the plans that Adam released it has been modified somewhat by Paul Taylor a man who has edited a book on biochar who lives local to us. I have never seen the plans that Paul worked off in their entirety however I was shown glimpses of it during the construction period.

The kiln works by separating the wood to be charred from the wood that is burnt as fuel. The charbox sat on top of a maze like chamber who’s job is to distribute the heat evenly.
Sort of like having a pot of water sitting on top of a fire. However once the box of char starts releasing gas you can easily direct the gas into the fire to create a perpetual fire until the gas is all removed.

This is supposed to reduce emissions and lessen the amount of wood used as fuel.

Lets see how we went.

The day started at 9 am we erected a deflection device above the chimney.

The fire was lit and the paper work was readied.

We checked the temperatures at intervals to get an idea of what is going on.

We did not weigh the amount of wood inside the box nor did we weigh the amount of wood we burnt as fuel. Much to Uncle bucks Horror icon sad Adam retort biochar kiln community firing at biochar project

Here are the Times and Temps from the Community Adam retort firing.

inside firebox1 300x225 Adam retort biochar kiln community firing at biochar project

Fire Box

Firebox
Time /Temp

9.42 am 488
10.00 am 648
10.20 am 597
11.00 am 704
11.20 am 714
11.40 am 717
12.00 pm 709
12.20 pm 783
12.40 pm 748
1.00 pm 644
1.20 pm 773

On top of biochar Firebox 300x225 Adam retort biochar kiln community firing at biochar project

On top of the fire box

1.40 pm 822
2.00 pm 665
2.20 pm 637
3.00 pm 708
3.50 pm 681
4.49 pm 638.5
5.40 pm 656
9.00 pm 649
10.30 pm 828
2.00 am 736

 

Top of Box Time/ Temp .c

charmaster 286x300 Adam retort biochar kiln community firing at biochar project

Charmaster

9.42 am 76
10.00 am 75
10.20 am 73

adam retort biochar lid 300x225 Adam retort biochar kiln community firing at biochar project

Adam retort lid

11.00 am 95
11.20 am 98
11.40 am 127
12.00 pm 155
12.20 pm 166
12.40 pm 180
1.00 pm 187
1.20 pm 188
1.40 pm 207
2.00 pm 232
2.20 pm 231
3.00 pm 225
3.50 pm 190
4.49 pm 222
5.40 pm 220
9.00 pm 212
10.30 pm 204
2.00 am 200

LID Time / Temp .c

9.42 am 72
10.00 am 58
10.20 am 52
11.00 am 47
11.20 am 51

11.40 am 57
12.00 pm 62

inspection hole 300x225 Adam retort biochar kiln community firing at biochar project

Inspection hole looks inside the retort

12.20 pm 59

1st chimney 300x225 Adam retort biochar kiln community firing at biochar project

The 1st Chimney

12.40 pm 58
1.00 pm 62
1.20 pm 62
1.40 pm 65
2.00 pm 67
2.20 pm 70
3.00 pm 74
3.50 pm 64.5
4.49 pm 81.6
5.40 pm 65
9.00 pm 63
10.30 pm 74.9
2.00 am 84.7

1st Chimney
Time / Temp.c

9.42 am 34
10.00 am 34
10.20 am 33
11.00 am 36
11.20 am 38
11.40 am 42
12.00 pm 45
12.20 pm 39
12.40 pm 40
1.00 pm 45

2nd chimney 300x225 Adam retort biochar kiln community firing at biochar project

second chimney

1.20 pm 45
1.40 pm 44
2.00 pm 45
2.20 pm 51
3.00 pm 50
3.50 pm 49
4.49 pm 61.3
5.40 pm 43
9.00 pm 43.9

10.30 pm 53.2

2.00 am 56.9

Inside the box

Time Temp
9.42 am 45
10.00 am 48

not much char 225x300 Adam retort biochar kiln community firing at biochar project

Inside the box afterwards

10.20 am 50
11.00 am 65
11.20 am 70
11.40 am 87
12.00 pm 78
12.20 pm 101
12.40 pm 101
1.00 pm 110
1.20 pm 110
1.40 pm 111
2.00 pm 118
2.20 pm 122
3.00 pm 151
3.50 pm 151
4.49 pm 171
5.40 pm 169
7.00 pm 165
8.00 pm 212
9.00 pm 220
10.30 pm 230
2.00 am 239
4.00 am 253

2nd Chimney Time / Temp .c

9.42 am 35
10.00 am 37
10.20 am 36
11.00 am 37

stone wall 300x225 Adam retort biochar kiln community firing at biochar project

Stone Wall

11.20 am 39
11.40 am 41
12.00 pm 55
12.20 pm 53
12.40 pm 57
1.00 pm 61
1.20 pm 56
1.40 pm 56
2.00 pm 60
2.20 pm 68
3.00 pm 66.1
3.50 pm 61
4.49 pm 3.3
5.40 pm 61
9.00 pm 63.3
10.30 pm 75.3
2.00 am 66.5

Stonewall

Time  / Temp .c

9.42 am 28
10.00 am 30
10.20 am 29
11.00 am 31
11.20 am 33
11.40 am 36
12.00 pm 36
12.20 pm 30
12.40 pm 36
1.00 pm 36      
1.20 pm 35
1.40 pm 37
2.00 pm 40
2.20 pm 42.7
3.00 pm 42
3.50 pm 35
4.49 pm 49.8
5.40 pm 52
9.00 pm 39.2
10.30 pm 53.3
2.00 am 49.7

Sorry for the crazy formatting you get that icon smile Adam retort biochar kiln community firing at biochar project

Summary:

It took over 19 hours to reach the hottest temp 253c which is far to cold for good biochar and far to long to be manning a kiln for any country.

The kiln did not enter exothermic condition and consumed a lot of heating wood.
The kiln did not cool down overnight as suggested and took 4 days until we finally put it out with water.

In my honest opinion I feel that this kiln in its current state is not suited to making biochar.

On the upside it was a great learning exercise and it brings the community together for like minded fun. Feel free to ask questions.

Charmaster Dolph Cooke

P.s A few good comment recieved have shown us some problem area with our version of the kiln Mainly sealing the retort from sucking air
we will try again on Thursday (Community Kiln Day) keeping this advice in mind. Thankyou Charfolks : )

Biochar Tlud called Stumpy Australian biochar project kunghur

Biochar Tlud called Stumpy from Australia.

Last week I went to the Labrador men’s shed to help work out the finishing tweaks for a project I started last year. I have decided to call her “Stumpy” the tlud.

Biochar Tlud Stumpy

Men of the Men shed Biochar Tlud called Stumpy Australian biochar project kunghur

What’s so special about Biochar Tlud stumpy you ask ?

She is special on several levels. Firstly she is build from unusable LP Gas containers. In our country (Australia) these containers have a life span of 10 years then they have to be retested. However it costs more to retest it than it does to buy a new one so guess what? Cha ching you guessed it throw away society / Landfill.

throw away society Biochar Tlud called Stumpy Australian biochar project kunghur

Begining of Biochar Tlud stumpy

Secondly they are built by the men of the men shed who are retired and probably all have to be retested as well icon razz Biochar Tlud called Stumpy Australian biochar project kunghur And have a guess what?

Yep you got it its cheaper to get children to do the work we have left in Australia than it is to retrain these men. No where on earth though will you find artisan-ship like this we are talking old school pride – Australian Made.

Charmaster Dolph Cooke Creator of the Stumpy Biochar Tlud called Stumpy Australian biochar project kunghur

Thirdly Biochar Tlud Stumpy is destined to help out in unlucky countries where the folks there still have to cook on wood or charcoal. She has several levels of benefits to offer. Small children will not get burned / Smokeless operation saves the cook from lung cancer or worse / By-products at the end of the burn are useful to help the environment / efficient design ensures less wood waste.

Fourthly Biochar Tlud Stumpy is open source so you can make her yourself or help out with our goals to bring enough of them to unlucky countries.

light them up Biochar Tlud called Stumpy Australian biochar project kunghur

Fifthly Biochar Tlud Stumpy is modular. Yeah Yeah now you get it.

She is a real Man Tool. Although I have no photos of the addons I will run them off here to re ignite your imaginations.

biochar stumpy race heating up Biochar Tlud called Stumpy Australian biochar project kunghurADDONS.

1. A batch retort for bigger wood exactly like the Jolly Roger Ovens
2. A BBQ plate
(Yeah man have a look at the photos of us cooking dinner on her boiled our soup in less than 5 mins)

Makeshift cooker charmaster and friends Biochar Tlud called Stumpy Australian biochar project kunghur

Biochar stumpy in action Biochar Tlud called Stumpy Australian biochar project kunghur

Note the Stubbie in the air inlet to help control the flame

3. A smoker box to make the fresh eels taste oh so delicate.
4. A Bash Box (Biochar & Site heat) To heat your water / chill your beers etc.
5. Condenser to make Oils, Tars, fuels and Smoke water.

6. Come on you biocharians get your brains ticking what else can we add on to this man tool from the old school.

testing the stumpies Biochar Tlud called Stumpy Australian biochar project kunghur

Anyway got a bit off track just then but we also did tests and had 2 representatives of the Gold Coast City Council who had more information thirst than a freshly biochared bamboo forest. Yeah they were asking all the curly ones lucky I was there HEY : )

biochar science Biochar Tlud called Stumpy Australian biochar project kunghur

Exacting biochar Science hahahaha

Awesome day lots learnt took away with me 4 models and that weekend sold 2 of them at the local farmers market and took orders for more.

So now if we can make something as good as the stupmy on a budget of Nothing. Imagine what we can make together on a budget of $20 Grand.

YEP you heard me right I want to make a open source farm sized biochar reactor (I like that word) Test the ring out of it then give it away to the community. Anyone Interested in helping out ?

Charmaster Dolph Cooke
The host with the most : )

Biochar or not to Biochar that is the Question

Biochar me for the missleading headline I am a bit rusty. I have been very busy indeed. Also I have a new camera : )

Here is the Gos.

December through to Feburauy the 8th I have been engaged in bringing the project “Biochar Industries” to fruition and setting up the projects for this year 2012.

I have completed all the paper work includeing 3 new Government Grants to help put Biochar on the map in Australia.

I am now working on the grant I won last year called Community Sustainable weeds out carbon in Project. I have several farms to test and a documentory to make and the most fun part is creating a mobile community kiln.

So I recieved a great email from Flow Force Technologies who happen to build mobile retorts and I am starting to investigate thier “Series 1, Model 250MG Batch  Carboniser”

1 Biochar or not to Biochar that is the Question

BATCH CARBONISER Series 1, Model 250MG Product Brochure _d.

Here is a link to thier blog with a nice photo.

BATCH CARBONISER Series 1, Model 250MG

I was also given a set of plans for another kind of quick char concept. I have until 2013 to make up my mind thou icon razz Biochar or not to Biochar that is the Question

But you all know I can’t wait that long I want to be out at demo days doing and talking biochar so come on folks give me a hand. If you have a great biochar design and you think it would work good for a mobile community biochar unit then send me the info and lets get this going good.

Also if you have anything profound you would like to get into our Movie send me an email with the details.

Thursday sees the first community group taking advantage of the Adam retort Biochar Community kiln in Kunghur. I will be taking footage and will bring you  a great update as soon as it happen.

Thats it for the update I am sure I left heaps out but you can always email me or comment on this post.

Char – u – Later

Charmaster Dolph Cooke